Rear toolposts on metal lathes
In the context of a metal lathe, a rear toolpost refers to an auxiliary toolholding fixture mounted on the back (operator-opposite) side of the lathe carriage or cross-slide. It serves as a secondary position for mounting cutting tools, usually in addition to the main (front) toolpost. Rear toolposts are especially useful in production environments, turret lathes, or in setups where particular types of tooling—such as parting tools—benefit from an alternative orientation.
Toolpost Orientation and Geometry
In a standard lathe configuration, the primary toolpost is mounted at the front of the cross-slide and holds tools in a right-side-up orientation for turning operations. Cutting forces act in a predictable downward direction. However, certain operations—most notably parting-off (cut-off)—can be prone to chatter, deflection, or tool binding due to the dynamics of chip flow, tool overhang, and machine rigidity.
A rear toolpost allows the same operations to be performed with tools mounted upside-down, which reverses the direction of cutting forces. When used in conjunction with the lathe running in reverse (i.e., spindle rotation reversed), this achieves identical cutting geometry but potentially more favorable force vectors and chip ejection paths.
Common Applications and Advantages
Parting-off Operations
Rear toolposts are often used for parting tools because:
Mounting the tool upside-down and cutting in reverse can reduce tool deflection and chatter.
Chips are directed downward, away from the tool and workpiece, improving surface finish and chip evacuation.
Forces may push the tool more stably into the slide, reducing the risk of dig-in or tool pull-out.
Production Efficiency
In production lathes (e.g., capstan or turret lathes), rear toolposts can be preloaded with additional tools, allowing quick transitions between operations without changing tool setups.
Simultaneous Tooling
On CNC lathes or modified manual machines, a rear toolpost can allow simultaneous cutting from both front and rear tools. This can balance cutting forces and reduce cycle time.
Tool Clearance and Access
For complex geometries or interrupted cuts, the rear toolpost may offer better mechanical access or line-of-sight than the front post, especially with large workpieces or unusual fixtures.
Design and Construction
Rear toolposts are typically:
Simpler and more rigid than the front quick-change toolpost systems.
Mounted via T-slots or dovetail arrangements on the rear cross-slide or a custom baseplate.
Designed for fixed-height tools, though some incorporate height adjustment shims or screws.
They are usually fixed in orientation (no swiveling like a compound rest) and lack fine feed controls, since they are intended for repetitive or single-axis operations.
Caveats
Requires the lathe to support reverse spindle rotation, ideally with adjustable speed and direction.
Tool height and alignment must still be precise, even when tools are mounted upside-down.
Manual lathes without cross-slide symmetry may require custom mounting hardware or machining to fit a rear toolpost.
Conclusion
A rear toolpost is a highly practical addition to a metal lathe, particularly for parting operations and production workflows. By changing the tool orientation and direction of cutting forces, it can enhance surface finish, tool life, and operational safety. Its benefits are most apparent in scenarios where chatter or chip control are limiting factors, or where tooling flexibility and setup speed are valuable.